Manual Jaw Crusher
Challenge
Ameki Colour Ltd required a precision jaw-crush mechanism for controlled material reduction in their processing operations. The equipment needed to deliver consistent particle size while maintaining operator safety and ease of maintenance.
Solution
We engineered a precision jaw-crush assembly featuring:
- Optimized jaw geometry for efficient, repeatable crushing action
- Heavy-duty linkage and bearing assembly for force distribution
- Safety guards and interlock mechanisms for operator protection
- Field-replaceable jaw inserts and wear components
Mechanical advantage was carefully calculated to ensure smooth operation while delivering sufficient crushing force. All moving parts were stress-analyzed and tolerance-fitted for precision and durability.
Outcome
The Manual Jaw Crusher was successfully integrated into Ameki's production line. The equipment delivers consistent particle sizing, has minimal downtime, and operators report safe, predictable operation. The field-replaceable design keeps maintenance costs low.
Technical Specifications
- Mechanism type
- Precision linkage jaw-crush assembly
- Jaw material
- Hardened steel with wear-resistant insert option
- Force transmission
- Toggle-linkage mechanism, CAD-optimized for efficiency
- Safety features
- Mechanical interlocks, guard covers, operator controls
- Maintenance
- Field-replaceable jaws and bearings, standard fasteners